You signed the cost-down.
Now you have to pay for it.
The losses that would pay for it are in your plant, but nobody sees them. Visual Factories connects any machine in days, measures your real OEE and gives you the method that turns those losses into output. 14 Days to Visibility. More output in 4–12 weeks. We carry the risk.
Your OEM cuts the price. Your plant loses margin and nobody sees it.
A Tier-1 or Tier-2 plant lives between a price that only moves down and an operation run on end-of-shift reports and memory. The margin is decided in operations — the only part that is yours.
Saturdays pay for what nobody measured.
The order ships because people stayed. Micro-stops, slow cycles and changeovers are paid for in overtime.
Your customer finds out before you do.
A new program ramps on the weakest cell. The OEM finds out from a late delivery; you find out from the OEM.
The kaizen is forgotten in three months.
A kaizen week finds the losses; three months later the Pareto is back where it was, because findings never became anyone's task.
Five stages from first signal to 20% more OEE.
Visual Factories' operating discipline for turning machine data into profit. A small IoT device reads each machine's electrical signals. Your electrician installs it in under an hour, with no PLC connection and no IT project, and from day one you see your OEE live. The Method does the rest, and it asks more of your people's time only once the results are there.
It's not software you watch — it's a method you run, and we're paid only when it works.
Four more products, nothing new to install.
Once the machines are connected, every other Visual Factories product runs on the same live data. Add the ones that match your processes; nothing else to install.
Scheduling & Dispatching
Replace the whiteboard. Live machine timeline, unassigned-task list, ERP gateway or CSV upload, daily PDF reports.
Read moreCNC Program Management
Upload, download, version and transfer programs to any CNC control — including legacy machines — from one place, with a full audit trail.
Read moreCutting Tool Life
Replace tools on time, avoid scrap, protect machine health, manage inventory — and buy on cost per part, not tool price.
Read moreCondition-Based Maintenance
Maintenance triggered by real machine condition — MTBF/MTTR, downtime reasons, consumables — turned into tasks. Complements your CMMS.
Read moreOne connection per machine, whatever the process.
The electrical signals are the same on a 1998 press and a 2024 machining centre — running, stopped, cycle, count. What differs is the machine, the process, the product and the environment; the Universal Adapter interprets the same signals with the context of that specific machine.
Three cells at one Tier-1 automotive supplier in Mexico. Same method.
Three different processes. Baseline measured Nov 2025 – Jan 2026; improvement measured April 2026; verified on production data.
13-machine cell, Plant 1
4-machine injection cell
2-machine end-of-line cell
+23% output, one shift fewer and 63% less overtime
- +27%OEE
- +23%production per day
- −63%overtime hours
- −68%defect parts per million
Your KPIs report themselves. The Method improves them.
OEMs that run Supplier KPI Automation with Visual Factories read your OEE, MTBF, MTTR and days on hand straight from your MES / ERP — no monthly spreadsheet. Running the Floor-to-Profit Method on the same connection is how you make the numbers you report go up.
Pick the cell that's gating your output.
We connect it, measure the real baseline, and put the losses in front of your team with a plan — or you don't pay.